In order to conclude the process chain to machine processing of work pieces, "Turn-Key“ systems are created for edge processing in CIMOTEC, constructed on the already available multiple sampled product portfolio from the area of Grinding.
Here, not only the own products for the very variable requirements for edge processing were and are further developed, but also the manufacturer of tools such as processing spindles with extensive tests of prototypes are supported in order to design the edge processing with industrial robots always in a more process-sure manner.
CIMOTEC systems constructs on basis of experiences in different categories of edge processing, such as removal of burrs in plastic-, composite- or light metal parts and deburring after machining.
Whether only leading to work piece– or tools, CIMOTEC has always the boundary conditions such as material logistics, clock
cycle, volume of work and machining process, safety and operational efficiency, under control
Highest reliability, highest servicing-friendliness and thus also the highest plant availability and operating efficiency are
present on the top rung in all solutions and products of CIMOTEC.
The classic, versatile applicable CIMOTEC model ROBOCELL 100 has been the inspiration in design of enclosures of deburring cells. This variable concept capacitates each adjusted system design up to use by the widely known CIMOTEC grinding– and brushing machines, which are used in appropriate applications.
In tools selection, the most effective devices are used. We work closely together in using tools with the leading manufacturers, in
order to reach the Optimum for each process.
Quick change systems for tools and gripper stations in devices with loaded work pieces guarantee a very high machining
depth.
Robots from ABB, FANUC Robotics and KUKA come into use. Thus, CIMOTEC can design the plant also according to the
customer’s desire.
For processing of Aluminum and Magnesium, but also for other areas with the risk of fine dust, the CIMOTEC devices are
supplied in ATEX design, if necessary. Safety is on the top rung in the total concept for CIMOTEC.
A process-sure handling of work pieces are guaranteed by intelligent delivery logic adjusted to on-site situations.
For programming, CIMOTEC now focuses more on the options of the Offline Programming, by which the processing programs
can be compiled and/or optimized with lowest production interruption.
Your satisfaction is our gain.
The customer can select different enclosure options from the
extensive CIMOTEC—ROBOCELL 100 delivery program
according to his desire and requirements.
Whether safety enclosures with safety fence, the new, lighter
full enclosure with integrated steel construction-ground
plate, the heavy subsequent full enclosure, or the light
subsequent full enclosure — for each case of application is
the correct solution regarding device safety, noise– and
emission protection and Explosion-protection according to
the ATEX guidelines is deliverable.
The enclosures fulfill the latest Health and Safety at Work Act to
the full extent. They are deliverable in customer specific
coloring; almost all color preferences that are omitted can also
be fulfilled.
CS 65- This is a 5-roller contact disc grinding unit with
pneumatic contact roller alignment. Also available in wet grinding
design.
CS66- This is a 5-roller dual contact disc grinding unit
with pneumatic contact roller alignment. Also available in wet
grinding design.
CP 80/S - Effective grinding unit, which can be variably
loaded, according to requirement with an extensible arm with
contact disks (see picture) or with disk-shaped tools such as
grinding bar rings or similar tools. This device is also available in
duplicate design loaded with combined, duplex attached tools.
Furthermore, CIMOTEC uses pressurized air spindles of leading
manufacturers with pneumatically controllable radial or axial balance. These are assembled, especially in the ATEX design, for controlled removal of material residues and/or dusts in Silos.
The work-piece feeding systems adapted to the requirements
of the specific processing offer the flexibility required by
the system:
The dual fixed table stocking system is used to place workpiece
specific work-piece pallets, which are then withdrawn by
the robot separately, processed and kept back again.
The pallet circulatory stocking system, in which, again, single
work-piece pallets are fed in any quantity for processing. This
system offers very high stocking quantity in the least possible
space.
With the pallet entry stocking system also as many workpiece
pallets as required can be stocked and fed. This system is
the basis for customer-specific series of systems or system
chains.
Other feeding systems from the CIMOTEC product range right
up to system chains with successive processing are possible, for
which, please get in touch with us.
Deburring of surface-machined Aluminum work pieces in a tool
guiding robot cell. The programs are compiled on an offline
simulation system and optimized over the robot control. The tool
is a radial pressurized air spindle moving in all directions.
Deburring of milled Aluminum work pieces from the aviation
industry. A radial moving pressurized air spindle is also used
here, mounted on a robot.
Deburring application for guiding work pieces integrated into a
handling cell. The mounted robot loads and unloads a
processing center. During the processing period of the machine,
the robot has time to deburr the grasped work piece, a steel
forging from the automobile industry, on a pressurized air
spindle.
Burrs from the indents are removed on a Magnesium work piece with a brush, which sits in an axially moving pressurized air spindle. This application is also a combination of several tasks, which are carried out by robots. The spindle is mounted on a Silo in order to specifically extract the incidental Magnesium residues and to bind in a wet dust collector. The device is designed in accordance with the ATEX guidelines.
Deburring of various burrs on a Magnesium work piece by
means of various pressurized air spindles, which are housed in
a Silo, mounted on a sophisticated bearing system. Like before,
this device is designed in accordance with the ATEX guidelines.
As for the robot cell to remove mould separation burrs (see
picture below to right) on cast parts, we also find the correct
completion for their machining process.
